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密闭式炼胶（塑）机
RUBBER (PLASTICS) INTERNAL MIXER
主要技术参数 MAIN TECHNICAL SPECIFICATION
| 型号 Model | X(S)M-30X40 | X(S)M-50X40 | X(S)M-80X40 | XMN-90X(6～60) | X(S)M-110X40 | X(S)M-110X(6～60) |
| 密炼室总容积 L Total Volume of mixing chamber | 30(两棱) 2-wings | 50(两棱) 2-wings | 80(两棱) 2-wings | 87 啮合型转子 | 110(两棱) 2-wings | 108(四棱) 4-wings |
| 密炼室工作容积 L Working Volume of mixing chamber | 20 | 30 | 60 | 56 | 82.5 | 81 |
| 后转子转速 r/min Speed of rear rotor | 40 | 40 | 40 | 6～60 | 40 | 6～60 |
| 转子速比 Speed ratio of rotors | 1:1.16 | 1:1.15 | 1:1.15 | 1:1 | 1:1.15 | 1:1.15 |
| 压缩空气压力 MPa Pressure of compressed air | 0.6～0.8 | 0.6～0.8 | 0.6～0.8 | 0.6～0.8 | 0.6～0.8 | 0.6～0.8 |
| 压缩空气消耗量 m3/h Consumption of compressed air | ～15 | ～20 | ～35 | ～140 | ～60 | ～60 |
| 冷却水压力 MPa Pressure of cooling water | 0.3～0.4 | 0.3～0.4 | 0.3～0.4 | 0.3～0.4 | 0.3～0.4 | 0.3～0.4 |
| 耗水量 m3/h Consumption of cooling water | ～8 | ～10 | ～25 | ～25 | ～35 | ～35 |
| 蒸汽压力 MPa Steam pressure | 0.5～0.8 | 0.5～0.8 | 0.5～0.8 | | 0.5～0.8 | 0.5～0.8 |
| 蒸汽消耗量 m3/h Steam consumption | ～90 | ～200 | ～300 | | ～720 | ～720 |
| 驱动电机功率 kW Driving motor power | 55 | 110 | 220 | 520 | 250 | 450 |
| 外形尺寸 mm Dimension | 3070X3135X3650 | 5910X2510X3200 | 7000X2760X4500 | 7040X2865X4150 | 6620X2640X4392 | 7800X2855X4392 |
| 约重(主电机除外) Gross weight(excluding main motor)t | ～7.8 | ～14.85 | ～23 | ～23 | ～24 | ～24 |
密闭式炼胶机
RUBBER INTERNAL MIXER
主要技术参数 MAIN TECHNICAL SPECIFICATION
| 型号 Model | XM-160X30 | XM-160X(4～40) | XMN-190X(6～60) | XM-250X20 | XM-270X(4～40) | XM-400X(6～60) |
| 密炼室总容积 L Total Volume of mixing chamber | 160(两棱) 2-wings | 147(四棱) 4-wings | 200 啮合型转子 | 253(两棱) 2-wings | 235(255)(四棱) 4-wings | 425 (四棱) 4-wings |
| 工作容积 L Working Volume of mixing chamber | 120 | 110 | 140 | 140 | 176(191) | 319 |
| 后转子转速 r/min Speed of rear rotor | 30 | 4～40 | 6～60 | 20 (前转子) | 4～40 | 6～60 |
| 转子速比 Speed ratio of rotors | 1:1.16 | 1:1.16 | 1:1 | 1:1.16 | 1:1.17或1:1 | 1:1.15或1:1 |
| 压缩空气压力 MPa Pressure of compressed air | 0.6～0.8 | 0.6～0.8 | 液压上顶栓Hydraulic ram | 0.6～0.8 | 0.6～0.8 或液压上顶栓Hydraulic ram | 0.6～0.8 或液压上顶栓 Hydraulic ram |
| 压缩空气消耗量 &nbs, p; m3/h Consumption of compressed air | ～70 | ～70 | 液压上顶栓 Hydraulic ram | ～40 | 160～200 或液压上顶栓 Hydraulic ram | ～350 或液压上顶栓 Hydraulic ram |
| 冷却水压力 MPa Pressure of cooling water | 0.3～0.4 | 0.3～0.4 | 0.3～0.4 | 0.3～0.4 | 0.3～0.4 | 0.3～0.4 |
| 耗水量 m3/h Consumption of cooling water | ～45 | ～45 | ～60 | ～23 | ～100 | ～150 |
| 驱动电机功率 kW Power of driving motor | 355 | 500 | 1100 | 250 | 1250 | 2X1250 |
| 外形尺寸 mm Dimension (LXWXH) | 8000X3250X5180 | 9000×4000×5260 | 9000×4500×6200 | 7100X3905X4953 | 10060×5000×6330 | 11150×4960×7040 |
| 重量(主电机除外) Gross weight（excluding main motor）t | ～37 | ～40 | ～45 | ～35 | ～59 | ～76 |
| 备注：主机分左右传动 Note：The machine is divided into left or right diven | ||||||
密闭式炼胶机
一、设备的用途
密炼机主要用于橡胶或塑料的塑炼、混炼和终炼。
二、结构特点
1、转子形式多样化，能满足不同的炼胶工艺要求，可根据需要选配。
2、转子、密炼室、卸料门、压砣等均可通水循环冷却，冷却面积大；并可配备水温控制系统，能有效的保证所炼各种胶料的质量稳定。
3、转子表面、密炼室内壁、卸料门工作表面、压砣及其它与胶料接触的工作表面均堆焊耐磨硬质合金或镀硬铬，提高耐磨性。
4、转子端面密封装置采用液压式密封，密封比压可调，密封可靠。
5、上顶栓采用气动或液压驱动，可实现对胶料的恒压控制。
6、下顶栓采用下落式卸料，卸料门采用齿条齿轮及液压油缸驱动，运行平稳、可靠，开闭时间短；采用曲拐式锁紧，通过液压油缸驱动，锁紧力强，自锁性好，密封好。
7、传动系统多样化，具有传动平稳，噪音低，寿命长等优点。其结构形式及速度可根据用户炼胶工艺选配。
8、控制系统采用PLC，具有手动和自动功能，操作方便，抗干扰能力强，并具有安全可靠的信号检测、反馈功能，能有效地控制炼胶质量，保证设备正常运行。其控制方式分时间、温度、时间温度兼控等多种。另外，可根据用户的要求制作。
Rubber Internal Mixer
1. Application
The machine is mainly used for mixing and plasticating of rubber or plastics.
2. Construction Features
⑴ Different type of rotors can satisfy the mixing technical requirement.
⑵ Rotor chamber, discharge door and ram are circulation-cooled. with TCU, it can guarantee the quality of mixed rubber compound.
⑶ Touch surface of rotor, chamber, discharge door, ram and others contacting with mixing rubber is plated with chrome or wear-resistant hard metal.
⑷ Hydraulic type sealing structure guarantees the closed grain of the adhesive materials.
⑸ Upper ram is hydraulic or pneumatic pressure type, which can control the press continuously.
⑹ The floating weight is falling type, driven by gear and hydraulic oil tank with good sealing performance.
⑺ Various driving system matchs the customers’ requirement.
⑻ Control system is adopted with PLC system.
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